View 108-106077_6599582.PDF datasheet online --- IC-ON-LINE

Datasheet File OCR Text:

new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 1 of 17 1. scope: 1.1 contents this specification covers the requirements for product performance, test methods and quality assurance provisions of next generation grace inertia connector 2.5. applicable product description and part numbers are as shown in appendix 1. 2. applicable documents the following documents form a part of this specification to the extent specified herein. in the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. in the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 te specifications: a. 109 - 5000 test specification, general requirements for test specification b . 501 - 106077 qualification test report. 2.2 commercial standards and specifications: a. mil - std - 202: test methods for electronic and electrical components parts 1. | 1.1 ? ??? 2.5 ?? ???? ????? ?????? 1. 2. ? ?????? ?????????? ??????? ????????? ? 2.1 te a 109 - 5000 ?? b 501 - 106077 ??? 2.2 ?? a mil - std - 202: ???
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 2 of 17 3. requirements : 3.1 design and construction: product should be of the design, construction and physical dimension specified on the applicable product drawing. 3.2 materials: a. rec contact (crimp type): co pper alloy contact points: pre - tin plating or tin plating b. plug housing: pa6 6, glass fiber filled, ul94 - v0 tracking index: ul level 2 c. tpa: pa66, glass fiber filled, ul94 - v0 tracking index: ul level 2 d. header assembly: header housing: pa66, glass fiber filled , ul94 - v0 tracking index: ul level 2 post contact: copper alloy, pre - tin plating 3. ?? 3.1 ? ???????? ?? 3.2 ? a ?????? ??? b ? pa66 ? ul94 - v0 cti ? : ul - 2 c. ? tpa pa66 ? ul94 - v0 cti ? : ul - 2 d. ? ?? pa66 ? ul94 - v0 cti ? : ul - 2 ?????
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 3 of 17 3.3 ratings: a. voltage ratin g: 50v ac/dc b. current rating: see fig.1 c. temperature rating: - 30 to 105 (include temperature rising by energized current) d. minimum rating: 1mv, 1 a minimum e. applicable pcb: thickness 1.6mm & 2.0mm diameter of the hole: for tine: 0.7 +0.1/ - 0 (punched hole) 0.9 0.05 (drilled hole) for boss: 1.2 0.05 (type - 1:punched & drilled) 1.7 0.05 (type - 2:punched & drilled) 3.4 performance requirements & test description: the product should be designed to meet the electrical , mechanical and environmental performance requirements specified in fig. 2. all tests shall be performed in the room temperature unless otherwise specified. 3.3 a ?? 50v ac/dc b ? ? - 1. c ?? - 30 105 ? d. 1mv, 1 a ? e. pcb ?? 1.6mm 2.0mm ??? ?? 0 .7 +0.1/ - 0 ( ? ) 0.9 0.05 ( ) 1.2 0.05 ( - 1: ? ) 1.7 0.05 ( - 2: ? ) 3.4 ??? ? ? - 2 ? ??????? wire ? receptacle contact ?? awg 22# awg 24# awg 26# awg 28# current 3a 2.5a 2a 1.5a fig - 1. ? - 1
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 4 of 17 3.5 test requirements and procedure summary: 3.5 ????Z no. 3.5.1 test items ?? examination of product ? requirements ? meets requirements of product drawing and te/amp specification ( 114 - 106077). after test, no corrosion influence performance. ?? te/amp 114 - 106077 ?? ???? ?? proc edures visual inspection no physical damage ????? electrical requirements ? no. 3.5.2 test items ?? terminal resistance (low level contact resistance) ( ??? llcr ) requirements ? 10 m max.(initial) 20 m max.(final) 10 m .( ? ) 20 m .( ) procedures subject mated contact assembled in housing to 20mv max. open circuit at 10ma. take the resistance of the wire only away from measurement. fig. 6 te spec. 109 - 5311 - 1 ???? ???? 20 m v 10ma 2??? ? ? 6 . te 109 - 5311 - 1 no. 3.5.3 test items ?? insulation resistance ? requirements ? 1000 m min.(initial) 500 m min.(final) 1000 m .( ? ) 500 m .( ) procedures impressed voltage 500 v dc. test between adjacent circuits and between the surface of housing and contact of mate connectors. te spec: 109 - 5302 mil - std - 202, method 302, condition b ? 500v dc ?? ???? ????? te 109 - 5302 mil - std - 202 ? 30 2 b fig. 2 ? - 2 to be continued
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 5 of 17 no. 3.5.4 te st items ?? dielectric withstanding voltage ?? requirements ? neither creeping discharge nor flashover shall occur. current leakage: 5 ma max. ??? ? 5ma procedures 1.1kvac for 1 minute. test beiween adjacent circuits and betwee n the surface of housing and contact of mated connectors. ? 1.1kvac ? 1 ? ???? ?????? no. 3.5.5 test items ?? temperature rising requirements ? 30 o c max. under loaded specified current ?? 30 o c procedures mea sure temperature rising by energized current. subject measurement must do at the place of no infulence from convection of air. and contacts assembled in housing all of circuits. the thermocouple attach to the contact of center circuit number. fig.1, 6 te sp ec. 109 - 5310 ?2 ???2 ? ???? ??? ? ? 1 6 te 109 - 5310 mechanical requirements ? no. 3.5.6 test items ?? vibration (low frequency) ??? requirements ? no electrical discontinuity greater than 1 s shall occur. llcr 20 m max. (final) ???? 1 s. llcr 20m . ( ) procedures subject mated connectors to 10 - 55 - 10 hz traversed in 1 minute at 1.52mm amplitude, 2 hours each of 3 mutually normal pla nes. 100 ma applied . fig.7 te spec. 109 - 5201 mil - std - 202. method 201a 3 ?????? ??? 1.52mm ?? ? 1 10 - 5 5 - 10hz ? , ? 2 ? ?? 100ma. ? 7 te 109 - 5201 mil - std - 202, ? 201a fig. 2 ? - 2 to be continued
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 6 of 17 no. 3.5.7 test items ?? shock requirements ? no electrical discontinuity greater than 1 s shall occur. llcr 20 m max. (final) ???? 1 s. llcr 20m . ( ) procedures mated conn. (50g) waveform: half - sine curve duration: 11ms number of drops: 3 drops each to normal and reversed directions of x, y and z axes, t otally 18 drops te spec. 109 - 5208 , see fig.7 mil - std - 202, method 213, condition a ???? 50g 18 x,y,z ?? te 109 - 5208 ? 7 mil - std - 202, 213 a no. 3.5.8 test items ?? connector mating / unmating force re quirements ? mating force: (2.94 pos.)n max. (300 pos.)gf max. unmating force: (0.12 p os.)n min. ( 1 st ) (12 p os.)gf min. (1 st ) (0.08 pos.)n min. (30 th ) (8 pos.)gf m i n. (30 th ) : (2.94 pos.)n . (300 pos.)gf . : (0.12 pos.)n .( ) (12 pos.)gf . ( t) (0.08 pos.)n . ( 30 ) (8 pos.)gf . ( 30 ) procedures operation speed: 100mm/min. measure the force required to mate / unmate connectors without housing lock ?? 100mm/ ? ?? no. 3.5.9 test items ? ? rec. contact insertion force ? ? requirements ? 7.84n (0.8 kgf) max. per contact 7.84n (0.8 kgf) ??? procedures measure the force required to insert contact into housing. te spec. 109 - 5211 ? ?? te 109 - 5211 fig. 2 ? - 2 to b e continued
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 7 of 17 no. 3.5.10 test items ?? rec. contact retention force ? ? requirements ? 14.7n (1.5kgf) min. 14.7n (1.5kgf) . procedures apply an axial pull - off load to crimped wire. operation speed: 100mm/min. te spec. 109 - 5210 ? ?? ?? 100mm/ . te 109 - 5210 no. 3.5.11 test items ?? contact mate / unmat ing force ? requirements ? mate: 2.94 (300kgf) max. (1 st 30 th ) unmate: 0.12n (12gf) min. (1 st ) 0.08n (8gf) min. (30 th ) : 2.94 (300kgf) . (1 30 ) : 0.12n (12gf) . ( 1 ) 0.08n (8gf) . ( 30 ) procedures measured by gage tab (fig. 8 )and operation speed 100 mm/min te spec. 109 - 5206 ?? ( ? . 8 ) ? 100mm/ . te 109 - 5206 no. 3.5.12 test items ?? crimp tensile strength ?? requirements ? wire size crimp tensile(min.) ? ( ) mm 2 (awg) n(kgf) mm 2 (awg) n(kgf) 0.08 28 9.8(1) 0.08 28 9.8(1) 0.14 26 19.6(2) 0.14 26 19.6(2) 0.22 24 29.4(3) 0.22 24 29.4(3) 0.34 22 49.0(5) 0.34 22 49.0(5) procedures apply an axial pull - off load to crimped wire of contact secured on the tester. operation speed: 100mm/min. subject take insulation barrel away. te spec. 109 - 5205 ???????? ?? ?? 100mm/ ? ????? te 109 - 5205 no. 3.5.1 3 test items ?? durability (repeated mate / unmating) ? ( ? ) requirements ? 20 m max. 20 m . procedures no. of cycles: 30 cycles ? 30 ? . fig. 2 ? - 2 to be continued
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 8 of 17 no. 3.5.14 test items ?? housing locking strength requirements ? 2pos: 19.6n (2.0kgf) min. 3 8pos: 24.5n (2.5kgf) min. 2 : 19.6n (2.0kgf) . 3 8 : 24.5n (2.5kgf) . procedures measure connector locking strength. operation speed: 100 mm/min. te spec: 109 - 5210 ? ?? 100mm/ ? te 109 - 5210 no. 3.5.15 test items ?? p ost contact retention force ?? requirements ? 9.8n (1.0kgf) min 9.8n (1.0kgf) procedures measure post retention force. operation speed: 100mm/min. ?? ?? 100mm/ ? no. 3.5.16 test items ?? hammering shocks ? requirement s ? 20 m max. (final) no evidence of abnormalities 20 m . ( ) ? procedures mated connectors to under 10000 cycles of repeated hammering shocks hammering height: 80mm hammering weight: 50g hammering speed: 1 cycle / sec. dc 10v, 1ma applied fig. 9 ?? 10000 ? ??? 80mm ? 50g ?? 1 / ? ?? dc 10v 1ma, ? 9 no. 3.5.17 test items ?? housing mating strength requirements ? 2 3p: 1.96n (0.2kgf) min, 24.50n(2.5kgf) max. 5 8p: 3.43n (0.35kgf) min, 29.40n(3.0kgf) max. 2 3 : 1.96n (0.2kgf) , 24.50n(2.5kgf) . 5 8 : 3.43n (0.35kgf) , 29.40n(3.0kgf) . procedures measure connector mating strength. operation speed: 100mm/min. condition: after 85 o c 3hours, left indoor 1 hour te spec: 109 - 5210 ?? 1 00mm/ ? 3 ? 85 o c ?? 1 ? te 109 - 5210 fig. 2 ? - 2 to be continued
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 9 of 17 environmental requirements ? no. 3.5.18 test items ?? thermal shock ? requirements ? 20 m max. (final) 20 m . ( ) procedures mated connector - 5 5 o c/30 min., 85 o c/30min. making this a cycle, repeat 25 cycles. te spec. 109 - 5103 condition a mil - std - 202 method 107 - 1 condition a - 1 this measurement is held after being left indoor for 3 hours. ?? - 55 o c/ 30 ? 85 o c/ 30 ?? ?? 25 ? te 109 - 5103 a mil - std - 202 107 - 1 a - 1 ??? 3 ? no. 3.5.19 test items ?? humidity - temperature cycling ?? requirements ? dielectric withstanding voltage 1.1kv ac 1 minute insulation resistance (final) 500 m min. termination resistance 20 m max. (fi nal) ?? 1.1kv ac 1 ? ( )500 m ( ). ( )20 m ( ). procedures mated connector, 25 65 o c, 80 90% r.h. 10 cycles te spec. 109 - 5106 mil - std - 202, method 106 condition d the measurement is held after being left indoor for 3 hours. 1cycle=24hour s ? ,25 65 o c, 80 90%r.h. ( ? ) 10 ? te 109 - 5106 mil - std - 202 ? 106 d ??? 3 ? 1 ? =24 ? no. 3.5.20 test items ?? salt spray requirements ? 20 m max. (final) no corrosion influence performance 20 m . ( ) ???? procedures subject mated connectors to 5 1% salt concentration for 48 hours; mil - std - 202, method 101, condition b the measurement is held after remove the salt and dry up indoor. ?? 5 1% ? 48 ? mil - std - 202 ? 101 b ?? ? f ig. 2 ? - 2 to be continued
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 10 of 17 no. 3.5.21 test items ?? heating a ging ? requirements ? 20 m max. (final) 20 m . ( ) procedures mated connector, 105 2 o c, duration 96hours te spec. 109 - 5104 - 3 condition a the measurement is held after being left indoor for 3 hours. ? , 105 2 o c,96 ? te 109 - 5104 - 3 a 3 ?? no. 3.5.22 test items ?? resistance to cold ? requirements ? 20 m max. (final) 20 m . ( ) procedures mated connectors, - 30 2 o c, duration 96hours te spec. 109 - 5108 - 3 condition d ? , - 30 2 o c,96 ? te 109 - 5108 - 3 d no. 3.5.23 test items ?? h 2 s h 2 s( ) requirements ? 20 m max. (final) no corrosion influence performance 20 m . ( ) ???? procedures mated connector, 3 1 pp m, 40 2 o c, duration 96hours ? , 3 1ppm, 40 2 o c,96 ? no. 3.5.24 test items ?? nh 3 gas nh 3 ( ? ) requirements ? 20 m max. (final) no corrosion influence performance 20 m . ( ) ???? procedures mated connector is put into atmosphere that rated 25 ml/l of 3% nh 3 for 7 hours ???? 25 ml/l 3% nh 3 ? 7 ? fig. 2 ? - 2 to be continued
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 11 of 17 no. 3.5.25 test items ?? solderability ? requirements ? wet solder coverage: 95% min. ?? 95% . procedures eutecti c solder solder temperature: 230 5 o c immersion duration: 3 0.5 sec. lead - free solder (sn - ag - cu) solder temperature: 240 5 o c immersion duration: 3 0.5 sec. mil - std - 202 method 208 ?? 240 5 o c ?? 3 0.5 ? (sn - ag - cu) ?? 230 5 o c ?? 3 0.5 mil - std - 202 ? 208 no. 3.5.26 test items ?? resistance to soldering heat ? requirements ? no physical damage shall occur procedures test connector on pcb. solder temperature: 260 5 o c immersion duration: 10 0.5 se c. te spec. 109 - 5204, condition b mil - std - 202 condition 210 in case of manual soldering iron, apply it as 360 10 o c for 3 0.5 seconds without forcing pressure to affect the tine of contact. pcb ?? ?? 260 5 o c ?? 10 0.5 te 109 - 5204 b mil - std - 20 2 210 ???? 360 10 o c ? 3 0.5 ?? ?? fig. 2 ? - 2 to be continued *product must be without rust, corrosion, transfo rm ation, crack and discoloration. ?????????
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 12 of 17 3.6 product qualification test sequence 3.6 ???? test or examination ?? test group ? 1 2 3 4 5 6 7 8 9 10 test sequence (a) ?? confirmation of product ??? 1,3 1,4 1,3 1,3 1,3 1,4 1,7 1,7 1,4 1,3 termination resistance (low level) llcr ( ??? ) 2,4,6 2,6 2,5 dielectric withstanding voltage ?? 3 insulation resistance ? 2 temperature rising 2 vibration (low frequency) ( ? ) 5 physical shock 3 connector mating force 3 connector unmating force 4 rec. contact insertion force ? ? 2 contact mating force ? 2 contact unmating force ? 3 crimping tensile strength ?? 2 durability (repeated mating/unmating) ? ( ? ) 5 housing locking strength 2 nh 3 nh 3 ( ? ) humidity - temperature cycling ?? h 2 s h 2 s( ) thermal shock ? 3 salt spray resistance to cold ? rec.contact retention force ? ? 5 heat aging ? post retention force ?? solderability ? resistance to soldering heat ? hammering shocks ? housing mating strength 2 (a) number indica te the sequence in which the tests are performed; (a) ???? fig. 3 (1/2) ? 3 ( 1/2)
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 13 of 17 test or examination ?? test group ? 11 12 13 14 15 16 17 18 19 20 test sequence (a) ?? confirmation of product ??? 1,4 1,4 1,4 1,4 1,4 1,4 1 ,3 1,3 1,3 1,4 termination resistance (low level) llcr ( ??? ) 2,5 2,5 2,5 2,5 2,5 2,5 2,5 dielectric withstanding voltage ?? 7 insulation resistance ? 6 temperature rising vi bration (low frequency) ( ? ) physical shock connector mating force connector unmating force rec. contact insertion force ? ? con tact mating force ? contact unmating force ? crimping tensile strength ?? durability (repeated mating/unmating) ? ( ? ) housing locking strength nh 3 nh 3 ( ? ) 3 humidity - temperature cycling ?? 3 h 2 s h 2 s( ) 3 thermal shock ? salt spray 3 resistance to cold ? 3 rec.contact retention force ? ? heat aging ? 3 post retention force ?? 2 solderability ? 2 resistance to soldering heat ? 2 hammering shocks ? 3 housing mating strength (a) number indicate the sequence in which the tests are performed; (a) ???? fig. 3 (2/2) ? 3 ( 2/2)
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 14 of 17 4. quality assurance provisions: 4.1 test conditions: unless otherwise specified, all the test shall be performed in any combination of the following test conditions. 4.2 tests: 4.2.1 test specimens: the test spec imens to be employed for tests shall be conforming to the requirements specified in the applicable product drawings. the crimped contacts shall be prepared in accordance with the requirements of applicable specifications: 114 - 106077 crimping next generatio n grace inertia connector 2.5 on the wires specified in fig. 5 of this specification. 4.2.2 applicable wires: the wires to be used for crimping the samples for performance testing shall be conforming to the requirements specified in fig.5 . 4. ?? 4.1 ??? ? 4.2 ? 4.2.1 ?? ???????? ? 5 ?????? Z 114 - 106077 ? 2.5 ? ? ??? 4.2.2 ? ??????? 5 ? ? temperature ? 15 35 o c relative humidity ? 45 75% atmospheric pressure ? 86.6 106.6kpa calculated cross - sectional area(mm 2 ) ? awg ? diameter of a conductor (mm) ? number of conductors insulation outer diameter (mm) ?? 0.08 28 0.12 7 1.08 0.14 26 0.16 7 1.3 0.22 24 0.16 11 1.4 0.34 22 0.16 17 1.5 fig. 4 . ? 4 fig.5 ? 5
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 15 of 17 wire - to - board termination type ( - ? ) : * take the resistance of 75mm wire only away * ?? 75mm fig.6 terminal resistance (low level) and temperature rising vs. current measuring methods ? 6. ( ??? ) ? fig. 7 connector mounting methods of low frequency vibration and physical shock test ? 7. ?????
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 16 of 17 fig.8 gage design for contact mating/unmating force tests ? 8 ? fig. 9 hammering shock test ? 9 . ?
new generation grace inertia connector 2.5 ? 2.5 ? product specification ( ? ) 108 - 106077 aug 29 , 2012 rev. a 17 of 17 description p/n ? re marks ? next generation grace inertia connector 2.5 receptacle contact ? ? 1971795 - 1 awg #22 #28 insulation diameter( ?? ): 1.08 1.5 (0.079 0.38mm 2 ) next generation grace inertia connector 2.5 tpa( ) see fig.1 0 ? 1 0 2 8pos.( ) next generatio n grace inertia connector 2.5 plug housing( ? ) see fig.1 0 ? 1 0 2 8pos.( ) next generation grace inertia connector 2.5 header assembly( ? ) see fig.1 0 ? 1 0 2 8pos.( ) appendix 1 1 ng gi2.5 positions natural ? blue ? red ? yellow ? black ? plug housing ? 2p 2 - 1971793 - 1 2 - 1971793 - 2 2 - 1971793 - 3 2 - 1971793 - 4 - 3p 3 - 1971793 - 1 3 - 1971793 - 2 3 - 1971793 - 3 3 - 1971793 - 4 - 5p 5 - 1971793 - 1 5 - 1971793 - 2 5 - 1971793 - 3 5 - 1971793 - 4 - 6p 6 - 1971793 - 1 6 - 1971793 - 2 6 - 1971793 - 3 6 - 1971793 - 4 - 8p 8 - 1971793 - 1 8 - 1971793 - 2 8 - 1971793 - 3 8 - 1971793 - 4 - tpa 2p - - - - 2 - 1971794 - 1 3p - - - - 3 - 1971794 - 1 5p - - - - 5 - 1971794 - 1 6p - - - - 6 - 1971794 - 1 8p - - - 8 - 1971794 - 1 header assembly with boss pillar d1.0 ? ( ? 1.0 ) 2p 2 - 1971798 - 1 2 - 1971798 - 2 2 - 1971798 - 3 2 - 1971798 - 4 - 3p 3 - 1971798 - 1 3 - 1971798 - 2 3 - 1971798 - 3 3 - 1971798 - 4 - 5p 5 - 1971798 - 1 5 - 1971798 - 2 5 - 1971798 - 3 5 - 1971798 - 4 - 6p 6 - 1971798 - 1 6 - 1971798 - 2 6 - 1971798 - 3 6 - 1971798 - 4 - 8p 8 - 1971798 - 1 8 - 1971798 - 2 8 - 1971798 - 3 8 - 1971798 - 4 - header a ssembly with boss pillar d1.5 ? ( ? 1.5 ) 2p 2 - 1971800 - 1 2 - 1971800 - 2 2 - 1971800 - 3 2 - 1971800 - 4 - 3p 3 - 1971800 - 1 3 - 1971800 - 2 3 - 1971800 - 3 3 - 1971800 - 4 - 5p 5 - 1971800 - 1 5 - 1971800 - 2 5 - 1971800 - 3 5 - 1971800 - 4 - 6p 6 - 1971800 - 1 6 - 1971800 - 2 6 - 1971800 - 3 6 - 1971 800 - 4 - 8p 8 - 1971800 - 1 8 - 1971800 - 2 8 - 1971800 - 3 8 - 1971800 - 4 - fig.1 0 ? 1 0

▲Up To Search▲

Price & Availability of 108-106077

	To Download 108-106077 Datasheet File
If you can't view the Datasheet, Please click here to try to view without PDF Reader .